Re: [DMCForum] Changing the exhaust gasket
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Re: [DMCForum] Changing the exhaust gasket



> I've read and heard horror stories about this. Is this something I
should
> leave to a pro or can I attempt this on my own?

Travis,

My answer to this is biased because I believe in doing this sort of work
myself no matter what it takes.  I've have replaced exhaust gaskets once
before.  It took all of one day, all night, and until about noon the next
day.  This job had to be finished before the out-of-town owner could drive
it home.  When I do it again, I would definitely schedule time for the car
to be apart for a while.

All the studs come out fine on the passenger side.  But 3 broke off on the
drivers side.  Luckily these didn't break off at the surface, so I was
able
to grab and remove them with a cam-type stud extractor.  I have since
learned that there are better/smaller extractors available.  But the 7mm
studs used on our engines are an unusual size.  I think that Sears is the
only company that sells an extractor specifically meant for 7mm.  I have
check NAPA and Snap-On, and their extractor sets include an 8mm and a 9mm
but skip 7mm.  Perhaps one or the other or something from an inch set
would
be close enough.

I'm in the middle of a full tune-up on my daily driver and broke an intake
manifold bolt.  I drilled it out and damaged the threads in the process.
I
could have either drilled it out to the next larger size or used a thread
repair kit, so I opted for the repair kit.  It is a 7mm x 1 which is the
same thread as the exhaust manifold studs.  It is basically a magnetic SS
alloy spring.  Works fine; looks great.  And this is fine to use for
exhaust
manifolds, too.

Walt



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