[DMCForum] Stainless frame arrived today (long)
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[DMCForum] Stainless frame arrived today (long)



Being the loud-mouthed sort of guy, I'll tell you all about it.  We
unloaded
it from the delivery truck and moved it to a pickup truck.  The frame is
narrow enough that it fit in the back just fine.  All the extra bits were
packed beneath a piece of plywood where the fuel tank belongs.  I could
tell
by looking at the front of the frame while it was still on the delivery
truck that the driver's side of the crumple tube was a speck higher than
the
other side.  Once we got it out I could tell that someone either dropped
it
on that part or maybe had most of the weight of the frame balanced on the
nose while hoisting it into the truck.  The damage is limited only to the
crumple zone which on this frame simply unbolts.  So straightening it will
be easy.

What the frame looks like:  It looks just like the one we saw at the
Memphis
show only without suspension pieces on it.  If you weren't at Memphis,
check
out the photos posted at:
http://photos.groups.yahoo.com/group/DMCForum/lst and then click the
folder
"Memphis 2002" and then "Pearce".

The engineering looks excellent, but the welds holding it all together
could
look better.  I'm not going to badmouth the work.  The opinions I heard at
Memphis were varied from, "It isn't safe" to "It doesn't need to be
pretty,
and it won't be visible anyway."  I'm going to take it to a stainless
steel
fabrication shop that I've done business with before and have them go over
it.  There are areas I want to polish such as what is visible in the
engine
compartment and maybe even all of it if it isn't too much of a hassle.

I was disappointed to see that they used American threads on everything.
I
would rather see them use metric like was done at the factory.

The front lower control arms look excellent!  Whoever welded those is
qualified to make jewelry.  For the price, they are going to give the
other
aftermarket ones a run for their money.

This frame also has the stainless steel trailing arms that do away with
trailing arm bolts.  To make toe-in adjustments to the rear wheels, you
move
spacers from one side of the joint to the other.  This is incredibly
superior to the OEM way of doing it.  My only concern is that the plastic?
spacers (washers) they used are rather thick.  I haven't measured anything
yet, but it looks like one of these spacers is about twice as thick or
more
as an OEM alignment shim.  Unless the frame is made dead on the money, I
would expect to need to find some thinner alignment washers for fine
adjustment.  I feel this way because when I had my car at Sears for a 4
wheel alignment, they said that the OEM spacers were too thick and
instructed me on how to make thinner ones at home which I later installed.
If my new frame is like the others that PDC makes, it won't need any
adjustment (according to them).

I can't find the receipts off hand, but so far I have around $10K spent on
the basic frame, all the options and having it delivered.  I will probably
spend a few grand more installing it.  I want to repaint all the parts
that
are being reused, replace the refrigerant lines with R-134a barrier hoses,
maybe replace the hard brake & fuel lines with SS, etc.  But for now I
have
too many other projects in the works that I need to finish first.  Then I
need to find a lift that can take the body off the old frame.  I'm
considering making a set of trusses out of wood supported by 4 bottle
jacks.
I'll know if I can make that work once I've done the math.  Maybe I'll
just
get one of those in-home lifts that you can park a second car under.

Walt


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